Over - voltage protection is a critical aspect of ensuring the safe and reliable operation of a 35kv transformer. As a supplier of 35kv transformers, I understand the significance of over - voltage protection and its impact on the performance and lifespan of these essential electrical devices.
Understanding Over - Voltage in 35kv Transformers
Over - voltage refers to a situation where the voltage in an electrical system exceeds the normal or rated voltage level. In a 35kv transformer, over - voltage can occur due to various reasons. Lightning strikes are one of the most common causes. When a lightning bolt hits a power line connected to the transformer, it can introduce a sudden and extremely high - voltage surge. This surge can travel through the electrical network and reach the transformer, potentially causing damage to its insulation and other components.
Another cause of over - voltage is switching operations. When circuit breakers or switches are opened or closed in the electrical system, there can be transient over - voltages. These transient over - voltages are short - lived but can have a high magnitude. For example, when a large load is suddenly disconnected from the system, the voltage can rise rapidly due to the change in the electrical load characteristics.
Faults in the power grid, such as a short - circuit on a neighboring line, can also lead to over - voltage conditions. When a short - circuit occurs, the impedance of the system changes, and this can cause voltage fluctuations that may result in over - voltage at the transformer terminals.
The Consequences of Over - Voltage on 35kv Transformers
Over - voltage can have severe consequences for a 35kv transformer. The most immediate and significant impact is on the insulation system of the transformer. The insulation is designed to withstand a certain level of voltage. When over - voltage occurs, the electric stress on the insulation increases. If the over - voltage is high enough and lasts for a sufficient period, it can cause the insulation to break down. Insulation breakdown can lead to short - circuits within the transformer, which can result in a complete failure of the transformer.
Over - voltage can also cause excessive heating in the transformer windings. The increased voltage can lead to higher currents flowing through the windings, which in turn generates more heat. Excessive heat can damage the winding insulation and reduce the mechanical strength of the windings. Over time, this can lead to premature aging of the transformer and a reduction in its overall lifespan.
In addition, over - voltage can cause arcing and sparking inside the transformer. Arcing can damage the internal components of the transformer, such as the bushings and the tap changers. It can also produce harmful gases, which can further degrade the insulation and other materials inside the transformer.
Over - Voltage Protection Measures for 35kv Transformers
To protect 35kv transformers from over - voltage, several protection measures are commonly employed.
Surge Arresters
Surge arresters are one of the most important over - voltage protection devices for 35kv transformers. A surge arrester is connected between the transformer terminals and the ground. When an over - voltage surge occurs, the surge arrester provides a low - impedance path for the surge current to flow to the ground. This helps to limit the voltage across the transformer terminals to a safe level.
Surge arresters are designed to operate quickly in response to over - voltage surges. They have a non - linear resistance characteristic. Under normal operating conditions, the surge arrester has a high resistance, and it does not interfere with the normal operation of the transformer. However, when an over - voltage surge occurs, the resistance of the surge arrester decreases rapidly, allowing the surge current to flow through it.
There are different types of surge arresters available, such as metal - oxide surge arresters (MOSAs). MOSAs are widely used in 35kv transformer applications because they have excellent performance in terms of surge protection and long - term reliability.
Lightning Protection Systems
Lightning protection systems are essential for protecting 35kv transformers from lightning - induced over - voltages. A lightning protection system typically consists of a lightning rod or a lightning conductor installed on top of the transformer or the associated electrical equipment. The lightning rod is connected to a grounding system.


When a lightning strike occurs, the lightning rod provides a preferred path for the lightning current to flow to the ground. This helps to prevent the lightning current from entering the transformer and causing over - voltage. The grounding system is designed to have a low impedance to ensure that the lightning current can be safely dissipated into the ground.
In addition to lightning rods, shielding wires can also be used to protect the transformer from direct lightning strikes. Shielding wires are installed above the power lines and the transformer to intercept the lightning before it reaches the equipment.
Voltage Regulators
Voltage regulators can be used to maintain the voltage at the transformer terminals within a safe range. A voltage regulator continuously monitors the voltage and adjusts the output voltage of the transformer by changing the turns ratio of the transformer windings.
There are different types of voltage regulators, such as on - load tap changers (OLTCs). OLTCs allow the voltage to be adjusted while the transformer is in operation. This is particularly useful in situations where the voltage in the power grid is subject to fluctuations. By adjusting the voltage, the OLTC helps to prevent over - voltage conditions and ensures that the transformer operates at a stable voltage level.
Our Role as a 35kv Transformer Supplier
As a supplier of 35kv Transformer, we understand the importance of providing transformers with effective over - voltage protection. We ensure that all our 35kv transformers are equipped with high - quality surge arresters and lightning protection systems. Our transformers are also designed to work in conjunction with voltage regulators to maintain a stable voltage.
We offer a range of 35kv transformers with different specifications and features to meet the diverse needs of our customers. In addition to 35kv transformers, we also supply 33 0.415 Kv Transformer and 33kv Transformer, which are also designed with advanced over - voltage protection technologies.
Our team of experts is available to provide technical support and advice on over - voltage protection for transformers. We can help our customers to select the most suitable transformers and protection devices based on their specific requirements and the characteristics of their electrical systems.
Contact Us for Procurement and Consultation
If you are in need of a 35kv transformer or have any questions about over - voltage protection for transformers, we encourage you to contact us. Our sales team is ready to discuss your requirements and provide you with detailed information about our products and services. Whether you are planning a new power project or need to replace an existing transformer, we can offer you the best solutions to ensure the safe and reliable operation of your electrical system.
References
- Electrical Power Systems by A. J. Chapman
- Transformer Engineering: Design, Technology, and Diagnostics by G. K. Dubey
- Handbook of Surge Protection Devices by E. A. Cherney
